We exist because the Nature exists! The nature has energy, enthusiasm and eliteness. The great poets have created a lot in the lap of nature only. Entire dependency of human being and nature is an unchallengeable universal fact. Hence the prevention of nature is the prime duty of mankind. To keep the Ecological environment well balanced is the unavailable and unending and continuous requirement especially in this world of advanced technology. As we know haphazard use of natural resources will put us in grace one day.

Ronak Engineering takes pleasure to contribute in maintenance and preserving nature and ecological balance. Some of the natural even wastages or unused material such as industrial & the Agricultural waste are used as an input for our finished product. We use the wastage to ultimately produce energy and utilize the natural resources at maxim to create a product that again creates energy; such a cyclical process is the way to preserve the natural resources. So the fundamental primary of our product, “Briquetting Machine” works on the above theory too; without creating pollution which is again a great enemy of ecological preservation system.

Let us join our hands to maintain nature in fact without pollution and increase the life span of mankind for antes and ages to come. Oh! The nature thou tenderness reminds us of mother's love.
You are kind enough to serve mankind.

Company Info

• Well established workshop
• Have a sufficient tool room & zig fixture
• Well experienced, technical staff
• Company have training facility for customers
• Have a good experience since last three years in Briquettes and Briquetting plant manufacturing
• Day by day continuous improving in quality by facing every smaller problem
• We are using standard parts like “Elecon” gear and forged EN 24 shaft etc.
• Production under strict supervision
• Turnkey basis services
• We look after our customer until they are self sufficient for production and we also provide one year free service after sales.

Our company motto is to earn more confidence and trust for quality and services from our customers than money.

Briquetted / White Coal

The coal made from agriculture and forest – wastes & residues in form of briquettes has been named as Briquetted or White Coal. It can be efficiently used to replace coal & firewood. The White coal-Solid Briquettes are converted from agro wastes to solid cylindrical shape. The white coal is a substitutefor fuel energy.

Background

The entire world at present is concerned over limited natural resources that is becoming scarce day by day. The scientists all over the world are exploring the use of non-conventional energy sources. Briquetting technology is just a step to achieve the above goal of the scientists and the mankind as a whole.

In recent years there has been a significant increase in the consumption of conventional fuels viz., furnace oil, coal lignite, wood, etc. in small & medium industries for their process involving heat treatment in their production pattern. This ever increasing demand for conventional fuels are making erosion of the natural sources without replacing them. India is already in the midst of fuel crisis. There is a need to adopt some innovative technologies which can produce energy by recycling available inputs without changing the quantum of existing one.

There is a tremendous scope to bring down the waste of conventional energy sources to a considerable level through the development, propagation of non conventional BREQUETTING TECHNOLOGY for the production of Agro residue briquettes to meet thermal energy requirements. Therefore, this substitute energy medium is given national priority as it appears to be the only permanent solution into restrictions of national loss.

BRIQUETTES PRODUCTS

• Cummine Waste Briquette Plant
• Ground Nut Shells Briquette Plant
• Macoddana Shells Briquette Plant
• Castor Seed Shells Briquette Plant
• Almond Shells Briquette Plant
• Forest Leaves Briquette Plant
• Cotton Salk Briquette Plant
• Bagasse Briquette Plant
• Jute Waste Briquette Plant
  

RAW MATERIALS

All Materials containing lignite and cellulose are suitable for densification. Successful tests have been carried out with a variety of materials from:

• Forest Industries such as: Saw Dust, Sander Dust, Secondary Pieces of Wood, Tree Bark and Twigs Pine Needles Wild Grass.
• Agriculture and Food Industries: Husks of coffee, sunflower, rice husk, shells of ground nut, almond & cotton stalks, bagasse of sugarcane, Leaves and trash.
  

Above sectors can be briquetted individually or in combination depending on their availability and blending properties.

INTRODUCTION TO ONE OF THE ABOVE:

Bagasse of Sugarcane and Press Mud: A Potential Source of Power
Bagasse is a fibrous residues left after the extraction of juice from sugarcane. The quantity of bagasse depends on the fiber content of sugarcane. Availability of bagasse is very high in various states of India like South Gujarat, Maharashtra, Uttar Pradesh & Andhra Pradesh. Almost the entire quantity of bagasse produced  in India is used as a captive fuel in the sugar factories for generating steam in the boiler to drive the prime mover & to boil and concentrate sugarcane juice. Sugar mill bagasse, which contains about 48% moisture is required to dry in open until the moisture reduces to 10% to 13%. After drying & briquetting, calorific value of briquetted bagasse is 4700k cal./Kg.

In addition to bagasse, sugar mill waste (Press mud) is available in large quantities which is approx. 35% of the sugarcane crushed. This press mud is either thrown away or is used as a cheap fertilizer.
The use of this cheap fertilizer gives low yield as compared to the modern fertilizer available however the major quantity of press mud goes just as waste. The briquettes made from press mud after drying & briquetting have calorific value upto 4000 K cal. / Kg. Approx.

TECHNOLOGY

At present in India direct (binder less) technology is most popular & successful. This technology has been adopted to suit Indian conditions according to the characteristics of raw materials available from various natural resources in different seasons. This binder less briquetting technology is based on very high compact characteristics of combustibles cellulose agro waste such as bagasse & saw dust, groundnut shells, rice husk cotton stalk, custard shell etc. in to cylindrical briquettes through high heat process. Briquetting technology is well developed in advance countries like Switzerland, U.S.A., Denmark, Canada, Brazil, U.K. etc.

PLANT & MACHINERY

Normally briquetting plants are based on saw dust at 180 kg / m3 bulk density at 7% to10% of moisture content. The output on all other raw materials will be directly in proportion to their bulk density.

The plant and machinery required are determined by the characteristics of the raw materials being processed. We the team of technocrats of RONAK ENGINEERING are offering the most versatile plant in its true sense. Our  briquetting plant consists of the following major units:

Briquetting Unit
It mainly consists of Briquetting Press. The briquetting press is raw type press designed for continuous heavy duty operation with two load wheels. One of the load wheels acts as a pulley and driven by the main motor through flat belt. Forced lubrication is provided by oil lubrication system which gives longer life to press.

Screw Conveyor
With reduction gear & electric motor for regular feeding of raw materials to hammer mill.

Oil Lubricating System
Forced lubrication is provided by hydraulic oil lubrication system which gives longer life to Briquetting Unit.

Panel Board
Panel Board is specially designed with controls to monitor entire process of Briquetting Unit.

TECHNICAL DETAILS FOR "JUMBO-90"

Model	"JUMBO - 90"
Type	Crank Type
Stock	200 mm
R. P. M.	230
Total Power Requirement	88 HP.
Production Capicity (+ 20% Depemding on Density and Quality of Raw Material)	1500 Kg/hr.
Finished Products Size	90 mm Dia
Finished Product Shape	Cylindrical
Finished Product Length	6" to 12"
Raw Material Form	Up to 25mm Size can be Used Directly

• Power consumption
• Maximum production capacity
• Low maintenance cost
• All type of raw material suitable for JUMBO-90 also sugarcane bagasse is also suitable
• Easy in handling Briquettes due to large size of briquettes
• Ideal for boiler operator & firemen
  

• White coal can be used by industrial unit viz.:
• Paper Mills
• Solvent Extraction
• Vegetable Planst
• Textile Units
• Chemical Plants
• Dyeing Houses
• Food processing units
• Hotels
• Milk Plants
• Spinning Mills
• Leather industries
• Laminating industries
• Bricks Making & Lot Others
• Project Highlight
• High Profitability on investment
• Excellent Growth Potentiality
• Ready Market
• Short Gestation and Quick Payback
• Employment Potentiality
• Wide variety, easy availability of raw materials
• Conversion of natural resources (wastage) in hi-tech energy & maintenance of ecological balance
• Minimum working capital
  

• Consistent Quality
• Economic to users compared to other forms.
• High calorific value ranges between 3500k - 5000k. cal./kg.
• No pollution since it does not emit any sulphur of phosphorous fumes & there is on need for expensive pollution control equipment.
• Easy in handling and storage due to its size.
• Moisture percent is just 2% to 5% when compared to lignite, fire wood & coal, which has the moisture content up to 25% to 30 %.